Distributor / authorized representative that deals with supply & delivery of casting machines (injection molding machines) to industrial enterprises of Russia
Engineering company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), Russia, has been successfully working with a number of Russian industrial enterprises at the local market for more than 20 years. Since the company’s founding, it has acquired immense engineering experience, market reputation, and has realized more than a hundred large-scale projects at the industrial plants in Russia. Our company is continuously in search of new business partners, who consider Russian market investment-attractive and want to boost their sales in the region, as well as expand their field of activities and enter a new international level.Contents:
We are interested in cooperation with the manufacturers of casting machines (injection molding machines), who are looking for an official and reliable distributor to deal with supply & delivery of their equipment to the industrial plants in Russia.
The company’s top management and sales team are well acquainted with the Russian market, its mentality and laws; they also understand industrial specifics of the financial and economic activities of the Russian customers. All our sales managers have a large customer database, extensive experience of successful sales and well-established connections with the potential buyers of your injection molding machines. This allows our managers to promptly set out the most promising directions for promotion and to ensure a rapid entry of the products into the promising Russian market. Our employees, who are fluent in English and German, are focused on working at the international market with the supplies of foreign equipment.
Our team of experienced engineers, who can handle the most serious technical problems, constantly keeps in touch with the Russian customers, holds meetings and delivers presentations regarding the latest achievements of our manufacturing partners. They point out the engineering challenges and actively communicate with all the departments at Russian plants. That is why the specifics of doing a business in the Russian Federation are well-known to us, and we also know the equipment of the local industrial plants and their up-to-date modernization needs.
Once we become your authorized representative for casting machines in Russia, our marketing staff will carry out a market research in order to check the demand for casting machines (injection molding machines), will submit a market overview for casting machines (injection molding machines) that you offer and evaluate the needs for this type of equipment at local plants. Our specialists will also estimate the potential and capacity of this market at local industrial plants. Our IT-team will start developing a website for your products in Russian. Our experts will assess the conformity between your casting machines (injection molding machines) and customer needs as well as analyze the common reaction to the new goods in general. We will look into the categories of potential customers, and pick out the largest and the most promising plants.
Upon becoming your authorized agent on the territory of Russia, ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), will obtain certificates, if required, for a batch of the goods or for various types of casting machines (injection molding machines) in compliance with Russian standards. We can also arrange the inspection in order to obtain TR TS 010 and TR TS 012 Certificates. These certificates provides permission to operate your equipment at all industrial plants of the EAEU countries (Russia, Kazakhstan, Belarus, Armenia, Kyrgyzstan), including the hazardous industrial facilities. Our company is eager to assist in issuing Technical Passports for casting machines as per Russian and other EAEU countries’ requirements.
Our engineering company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), collaborates with several Russian design institutes in various industrial segments, which allows us to conduct preliminary design as well as subsequent design works according to the standards, construction rules and regulations that are applicable in Russia and other CIS countries. It also enables us to include your casting machines into the future projects.
The Company has its own logistics department that can provide packing service, handling as well as the most efficient and cost effective mode of transportation of the goods (incl. over dimensional and overweight goods). The goods can be delivered on DAP or DDP-customer’s warehouse basis in full compliance with all the relevant regulations and requirements that are applicable on the Russian market.
Our company has its own certified specialists who will carry out installation supervision and commissioning of the delivered equipment, as well as further guarantee and post-guarantee maintenance of casting machines. They will also provide necessary training and guidance for the customer’s personnel.
Casting machines (injection molding machines). A brief overview
Structure of an injection molding machine.
Main units (plasticization unit, clamping unit, ejection unit)
The structure of an injection molding machine (IMM) includes a welded steel frame where seven main units and assemblies of the injection molding machine are installed.
The plasticization unit consists of:
- Barrel with the reciprocating screw;
- Hydraulic injection cylinders;
- Hydraulic motors.
Hydraulic cylinders move the plasticization unit. These cylinders are installed between the stationary plate of the clamping unit and the plasticization unit.
The clamping unit consists of:
- Stationary and moveable plates;
- Clamping levers;
- Clamping hydraulic cylinders.
The ejection unit is mounted on the moveable plate of the clamping unit and consists of:
- Ejector hydraulic cylinder;
The position sensors and digital measuring scale control the movement of these three units.
The unit for adjustment of the die mold’s height is installed on the rear plate of the clamping unit and consists of:
- Hydraulic motor;
- Gear cluster.
The IMM’s control panel is equipped with an integrated computer and located on the stationary plate of the clamping unit.
The hydraulic assembly is located inside the IMM’s frame and consists of:
- Main electric motor with hydraulic pump;
- Hydraulic valves system;
- Piping system;
- Oil tank, equipped with the heat exchanger for oil cooling.
Moreover, the construction of the IMM is equipped with a mechanical safety system; the work area is enclosed by stationary and moveable doors.
Operation principle of an injection molding machine
The principle of the injection molding machine operation is simple. The raw material to be processed is placed into the hopper of the plasticization unit. Then it is fed into the heating barrel. Rotation of the reciprocating screw of the heating barrel exerts frictional forces. The raw material heats and gets plasticized under these forces and external heating. Then this homogenous compound is fed into the cavity in front of the reciprocating screw. When the required quantity of the molten compound is acquired, it is injected into the mold. Afterwards, the finished product is removed from the mold and the cycle repeats.
The injection molding machine is able to operate in the following modes:
- Manual (the end positions of movable units and the mold height can be adjusted, operations are performed by pressing the button);
- Semiautomatic (execution of a single operating cycle of the injection molding machine. To perform a new cycle, it is necessary to open and close the movable door of the protection enclosure);
- Automatic mode with a photocell (cycles are performed one after another. When the finished product falls between the photocells, they generate a start signal for the next cycle);
- Automatic mode with timer (operation cycles are performed automatically. The start signal for the next cycle is sent after a time delay between cycles runs out).
Injection molding machine can be equipped with the following options:
- A pneumatic system removal of the product out of a mold. This system allows removing the products out of moveable and stationary parts of the mold during production. The computer controls and adjusts operation of this system.
- A hydraulic system for moving mold inserts. This system moves mold inserts by hydraulic cylinders, which are driven by the IMM’s hydraulic system. The computer controls and adjusts operation of this system.
- A robot, which removes products out of the mold.
- A heating barrel. Specifications depend on the basic configuration.
Gearboxes and polymeric equipment
Extruders, extrusion lines
Gearboxes. Main description
Polymer substance press, preforming machines
Roll mills, calenders
Upon becoming the official distributer of casting machines (injection molding machines), our company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), carries out the following: finds the buyers of your products on the market, conducts technical and commercial negotiations with the customers regarding the supplies of your equipment, concludes contracts. Should a bidding take place, we will collect and prepare all the documents required for the participation, conclude all the necessary contracts for the supply of your equipment, as well as register the goods (casting machines) and conduct customs clearance procedures. We will also register a certificate of transaction (Passport of Deal) required for all foreign trade contracts in the foreign currency control department of the authorized Russian bank so that currency transaction could be effected. If required, our company will implement an equipment spacing project in order to integrate your equipment into the existing or newly built production plant.
We are convinced that our company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), will become your reliable, qualified and efficient partner & distributor in Russia.
We are always open for cooperation, so let’s move forward together!