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Distributor (authorized representative) to supply screw-cutting lathes to industrial enterprises of Russia

Engineering company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), Russia, has been successfully working with a number of Russian industrial enterprises at the local market for more than 20 years. Since the company’s founding, it has acquired immense engineering experience, market reputation, and has realized more than a hundred large-scale projects at the industrial plants in Russia. Our company is continuously in search of new business partners, who consider Russian market investment-attractive and want to boost their sales in the region, as well as expand their field of activities and enter a new international level.

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We are interested in cooperation with the manufacturers of screw-cutting lathes, who are looking for an official and reliable distributor to supply their equipment to the industrial plants in Russia.

The company’s top management and sales team are well acquainted with the Russian market, its mentality and laws; they also understand industrial specifics of the financial and economic activities of the Russian customers. All our sales managers have a large customer database, extensive experience of successful sales and well-established connections with the potential buyers of your screw-cutting machines. This allows our managers to promptly set out the most promising directions for promotion and to ensure a rapid entry of the products into the promising Russian market. Our employees, who are fluent in English and German, are focused on working at the international market with the supplies of foreign equipment.

Our team of experienced engineers, who can handle the most serious technical problems, constantly keeps in touch with the Russian customers, holds meetings and delivers presentations regarding the latest achievements of our manufacturing partners. They point out the engineering challenges and actively communicate with all the departments at Russian plants. That is why the specifics of doing a business in the Russian Federation are well-known to us, and we also know the equipment of the local industrial plants and their up-to-date modernization needs.

Once we become your authorized representative in Russia, our marketing staff will carry out a market research in order to check the demand for screw-cutting lathes, will submit a market overview for machines that you offer and evaluate the needs for this type of equipment at local plants. Our specialists will also estimate the potential and capacity of this market at local industrial plants. Our IT-team will start developing a website for your products in Russian. Our experts will assess the conformity between your screw-cutting lathes and customer needs as well as analyze the common reaction to the new goods in general. We will look into the categories of potential customers, and pick out the largest and the most promising plants.

Upon becoming your authorized agent on the territory of Russia, ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), will obtain certificates, if required, for a batch of the goods, for various types of screw-cutting lathes in compliance with Russian standards. We can also arrange the inspection in order to obtain TR TS 010 and TR TS 012 Certificates. These certificates provides permission to operate your equipment at all industrial plants of the EAEU countries (Russia, Kazakhstan, Belarus, Armenia, Kyrgyzstan), including the hazardous industrial facilities. Our company is eager to assist in issuing Technical Passports for machines as per Russian and other EAEU countries’ requirements.

Our engineering company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), collaborates with several Russian design institutes in various industrial segments, which allows us to conduct preliminary design as well as subsequent design works according to the standards, construction rules and regulations that are applicable in Russia and other CIS countries. It also enables us to include your screw-cutting lathes into the future projects.

The Company has its own logistics department that can provide packing service, handling as well as the most efficient and cost effective mode of transportation of the goods (incl. over dimensional and overweight goods). The goods can be delivered on DAP or DDP-customer’s warehouse basis in full compliance with all the relevant regulations and requirements that are applicable on the Russian market..

Our company has its own certified specialists who will carry out installation supervision and commissioning of the delivered equipment, as well as further guarantee and post-guarantee maintenance of screw-cutting machines. They will also provide necessary training and guidance for the customer’s personnel.

Overview

A screw-cutting lathe is used to process billets of non-ferrous metals, aluminum, high-strength steels. The lathe has a large speed range, it uses tools of high-speed steel, and sintered metal. This equipment performs quite wide range of works:

  • internal and external processing all types of surfaces (cylindrical, conical, end);
  • segmenting;
  • channel boring;
  • drilling and
  • cutting any threads.

The screw-cutting lathes are the most versatile machines; they are applied both individually and in mass production as well as while performing repair works. The main dimensional parameters of these machines are the height of the centers and center-to-center distances. The headstock installed on the machine base contains transmission, which is used to change the spindle speed. Here, a tailstock is located; its quill is the back center. A billet to be treated is secured between the centers, or in a cartridge, or a special device that depends on the machine design. The blades are fixed in the holder for blade located on the support. The tools like drills, core drills, reamers are set in the tailstock quill.

The support is moved automatically by a feed mechanism. Interchangeable gears and feeding box rotate a lead screw or a running roller, then, the movement is transmitted to a support of the machine.

The lower slides on a support move (sometimes automatically) in the longitudinal direction along the base. Due to the high processing speed, there is excessive heat, which causes extension of the billet. In this regard, it is important to ensure constant clamping force that is achieved by using any spring, pneumatic and hydraulic jacks in a tailstock. They shift quills to the right when the billet is heated.

The screw-cutting lathes can perform different types of treatments and use a variety of tools, respectively. Depending on the nature of the processing, blades can be rough and finish ones. The front edge of the blade may have various views: plane to a plane with an inverse chamfer or with a recess plus inverse chamfer, thereby improving chip twisting while processing higher viscosity metals.

The required accuracy and surface finish determine the nature of grinding. The accuracy of the 5th grade, and surface finish 1 – 3d grades are achieved by a single grinding, higher levels of surface finish require secondary grinding or are achieved by fine grinding.

Description and main components of screw-cutting lathes

Screw-cutting lathes are included into the group of turning machines and are used for machining of metal parts and other materials. The billet is processed by turning (cutting). This type of machine produces the following types of work:

  • boring and turning of cylindrical, conical and shaped surfaces; threading;
  • trimming and end processing;
  • drilling;
  • sinking;
  • hole reaming, etc.

Screw-cutting lathes make up a significant portion of the cutting equipment stock.

Operating principle and configuration

An operating principle of the screw-cutting lathes is quite simple. A billet is fixed horizontally and then starts rotating. Movable cutter grinds excess material off.

Screw-cutting lathes can be automatic and semi-automatic. The main features of this machine type configuration is that the main body is stationary and the tool starts to operate after pressing special heads.

The main specifications, screw-cutting lathes are classified according to:

  • the maximum diameter of the billet (D) or the height of centers over base (0.5 D);
  • maximum length of the billet (L);
  • machine weight.

A number of the largest processing diameters for screw-cutting machines is as follows:

  • 100 mm;
  • 125 mm;
  • 160 mm;
  • 200 mm;
  • 250 mm;
  • 320 mm;
  • 400 mm;
  • 500 mm;
  • 630 mm;
  • 800 mm;
  • 1000 mm;
  • 1250 mm;
  • 1600 mm;
  • 2000 mm and further to 4000 mm.

The maximum length of the billet (L) to be treated is determined by the center-to-center distance of the machine. Screw-cutting lathes with the same D value may have different L values.

With regard to weight this type of machines is divided into four groups:

  • light, having weight up to 500 kg (D = 100 - 200 mm);
  • medium, having weight up to 4 т (D = 250 - 500 mm);
  • large, having weight up to 15 т (D = 630 - 1250 mm);
  • heavy, having weight up to 400 т (D = 1600 - 4000 mm).

Machines of medium weight produce 70-80% of total turning operations. These machines are characterized by high levels of rigidity, large capacity and a wide range of spindle speeds and feeds. These characteristics make it possible to work with the billets in eco mode, using modern advanced tools made of super-hard and hard alloys. Machines of medium weight can be equipped with various devices that enhance their technological capabilities as well as improve the quality of machining.

Using of additional equipment with screw-cutting lathes significantly expands their technological capabilities and allows performing the following:

  • milling;
  • grinding;
  • radial holes drilling.

Application

Screw-cutting lathes are the most versatile type of machines among the cutting equipment. This type of machine is used for different turning operations, and processing of individual parts and small groups of parts as well as right and left thread cutting:

  • inch;
  • Modular;
  • metric;
  • Archimedean spiral;
  • with different values curve stepper;

Light machines are used in the following areas of production:

  • production of tools;
  • tool engineering;
  • watch industry;
  • experimental and pilot shops of the companies.

Machines of medium weight are designed for roughing and finishing the parts, as well as various kinds of thread cutting.

Large and heavy machines are used in the following industrial fields:

  • heavy machinery;
  • power engineering.

In order to handle rolls of rolling mills, turbine rotors and railway wheel sets, large and heavy machines are also used in other fields.

Equipment for metallurgy

Upon becoming the official distributer of screw-cutting lathes, our company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), carries out the following: finds the buyers of your products on the market, conducts technical and commercial negotiations with the customers regarding the supplies of your equipment, concludes contracts. Should a bidding take place, we will collect and prepare all the documents required for the participation, conclude all the necessary contracts for the supply of your equipment, as well as register the goods (lathes) and conduct customs clearance procedures. We will also register a certificate of transaction (Passport of Deal) required for all foreign trade contracts in the foreign currency control department of the authorized Russian bank so that currency transaction could be effected. If required, our company will implement an equipment spacing project in order to integrate your equipment into the existing or newly built production plant.

We are convinced that our company ‘Intech GmbH’ LLC (ООО «Интех ГмбХ»), will become your reliable, qualified and efficient partner & distributor in Russia.

We are always open for cooperation, so let’s move forward together!

Intech GmbH SARLIntech GmbH SARL